Build catalogue
David Graham's 1972 Triumph Stag with Ford 5.0L Engine
britishv8.orgBritish V8 Newsletter, Volume XV Issue 3, December 2007
Photo: britishv8.orgA 1972 Triumph Stag converted to a Ford 5.0L V8
David Graham replaced the Stag's original V8 with a Ford 5.0L GT40 crate engine and Cobra fuel injection, paired to a T5 five-speed and a Corvette rear axle. The write-up is useful for the specific parts numbers given and for the cooling and clearance problems the conversion raises in the Stag's tight engine bay.
Specs
As the owner states it.
- Engine
- Ford 5.0L 345 HP GT40 crate engine (part number SVOM6007XE3M), Ford hydraulic/roller cam (M-6250-B303)
- Fuel & Ignition
- 5.0 Cobra fuel injection
- Exhaust
- Two left side Bronco headers adapted to the original Stag exhaust, stock from there back
- Cooling
- Custom aluminum radiator and custom hoses; Ford Racing water pump kit (SVO85001A50) with special timing chain cover and short water pump
- Transmission
- Ford T5 5-speed with 0.681:1 fifth gear, Ford 10.5" heavy duty clutch (SVOM7560C302), Quarter Master hydraulic throw out bearing (721100), custom drive shaft
- Rear Axle
- Corvette / Dana-36 differential and carrier, 3.7:1 final drive, Triumph Stag sub axles
- Front Suspension
- New stock springs, Spax shocks, modified sway bar, Mustang II rack and pinion, polyurethane bushings
- Rear Suspension
- New stock springs, Koni shocks, polyurethane bushings
- Brakes
- Front: up-rated slotted rotors and pads. Rear: Mustang II discs and emergency brake kit
- Wheels
- Motor Sports Specialist 15 x 6 MO Series wheels
- Tyres
- Michelin Exalto A/S, 185/70 front and 215/60 rear
- Electrical
- Painless engine wiring harness (60510, for Ford 5.0 86-93), Painless universal street-rod harness (10201)
- Weight
- Approximately 3020 pounds without hardtop
- Completed
- June 30, 2006
Parts used
What the owner names in the write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 3
- Ford 5.0L 345 HP GT40 crate engineFord (SVOM6007XE3M)
Replacement engine for the conversion
- Ford hydraulic/roller camshaftFord (M-6250-B303)
Cam fitted to the 5.0L crate engine
- Remote oil filter kit
Installed though owner says not essential
Fuel & Ignition 1
- 5.0 Cobra fuel injection systemFord
Fuel injection used on the swapped engine
Cooling 3
- Custom aluminum radiator
Built to fit cooling needs of the V8 swap
In the shops
NC Aluminum Race Radiator ↗
Flyin' Miata· $549.00 USD
Single Pass Aluminum Race Radiator (ND) ↗
Flyin' Miata· $549.00 USD - Custom hoses
Made to suit the custom radiator and engine layout
- Ford Racing water pump kitFord Racing (SVO85001A50)
Includes special timing chain cover and short water pump needed to fit the Stag engine bay
In the shops
VP Racing Cool Down Coolant Additive (16oz) ↗
MazSpec MX-5 Spares & Accessories· £14.40 GBP
VP Racing Power Boost Fuel Additive (473ml) ↗
MazSpec MX-5 Spares & Accessories· £15.00 GBP
VP Racing Stay Frosty Race Ready Coolant - 3.78L ↗
MazSpec MX-5 Spares & Accessories· £27.95 GBP
Gearbox & Drivetrain 5
- Ford T5 5-speed gearboxFord
Fitted with 0.681:1 fifth gear
- Ford 10.5" heavy duty clutchFord (SVOM7560C302)
Clutch matched to the T5 gearbox
In the shops
Clutch Kit, 3-Piece, AP Heavy Duty ↗
Good Parts· $319.00 USD
Clutch Release Bearing, Koyo Heavy Duty ↗
Good Parts· $39.00 USD
Heavy Duty Clutch Arm (Mini, Pre-Verto Style) ↗
bpnorthwest.com· $69.95 USD - Hydraulic throw out bearingQuarter Master (721100)
Used with the clutch setup
In the shops
Throw-Out Bearing Sleeve ↗
Moss Motors – Triumph TR6/TR250· $51.80 USD - Custom drive shaft
Made to connect gearbox to the new rear axle
- Corvette / Dana-36 differential and carrierCorvette (Dana)
Rear axle assembly fitted with 3.7:1 final drive, using Triumph Stag sub axles
In the shopsDifferential Carrier Bearing (Sprite & Midget) ↗Motaclan Limited· £19.82 GBP
Suspension & Steering 4
- Spax shocksSpax
Fitted to the front suspension
In the shops
Spax KSX Adjustable Front Shock Absorbers (Pair) ↗
Moss Motors – Triumph TR6/TR250· $458.99 USD
SPAX Shocks, Early Sedan ↗
Moss Motors – Triumph TR6/TR250· $235.50 USD
SPAX Rear Shock Absorber ↗
Moss Motors – Triumph TR6/TR250· $254.75 USD - Mustang II rack and pinionMustang II (Ford)
Steering rack fitted to the front suspension
In the shopsRack & Pinion Felt Seal ↗Motaclan Limited· £2.19 GBP
Steering Rack Pinion Seal ↗Motaclan Limited· £0.32 GBP
Steering Rack Pinion Seal ↗Motaclan Limited· £0.43 GBP
- Polyurethane bushings
Used front and rear in the suspension
In the shops
Trailing Arm Bushing, Polyurethane (Comfort) ↗
Moss Motors – Triumph TR6/TR250· $16.99 USD
Rear Subframe Bushing, Polyurethane (Comfort) ↗
Moss Motors – Triumph TR6/TR250· $101.99 USD
Front Radius Arm Bushing (Polyurethane, Comfort) ↗
Moss Motors – Triumph TR6/TR250· $8.96 USD - Koni shocksKoni
Fitted to the rear suspension
In the shops
Koni STR.T Rear Shock, 1990-1997 ↗
Flyin' Miata· $139.00 USD
Koni STR.T Rear Shock, 2006-2015 ↗
Flyin' Miata· $169.00 USD
Koni STR.T Front Shock, 1990-1997 ↗
Flyin' Miata· $139.00 USD
Brakes 2
- Slotted front rotors and pads
Up-rated braking at the front
In the shops
Lotus Elan Drilled & Slotted Front Brake Rotors ↗
Sports & Classics· $369.95 USD
Lotus Europa Drilled/Slotted Front Brake Rotors ↗
Sports & Classics· $229.95 USD
Front Brake Rotor Set, Wilwood SRP Vented, Drilled/Slotted, 11.0 x 0.81 ↗
Good Parts· $435.00 USD - Mustang II disc brakes and emergency brake kitMustang II (Ford)
Fitted at the rear
In the shops
Brake Disc Shield Kit ↗
Moss Motors – Triumph TR6/TR250· $508.16 USD
Front Brake Disc Kit (Sprite, Wire Wheel) ↗
bpnorthwest.com· $83.04 USD
Front 7.5" Disc Brake Conversion Kit (Mini) ↗
bpnorthwest.com· $1,347.18 USD
Wheels & Tyres 2
- MO Series 15x6 wheelsMotor Sports Specialist
Replaced the original spoke wheels
- Michelin Exalto A/S tyresMichelin
Fitted 185/70 front and 215/60 rear
Interior 1
- B&M shifterB&M
Required the floor to be opened slightly for clearance
Electrical 2
- Engine wiring harnessPainless (60510)
Wiring harness for the Ford 5.0 86-93 engine
In the shops
Main Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $602.00 USD
Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD - Universal street-rod wiring harnessPainless (10201)
Used for the wider car wiring
In the shops
Main Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $602.00 USD
Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Other 1
- Bronco headers (left side, two)
Adapted to connect to the stock Stag exhaust
Photos
All 16 pictures in the write-up, in the order they were posted, shown from britishv8.org. A picture opens larger here, with the way through to the page it is on.
How it was done
Choosing the engine
The owner fitted a Ford 5.0L GT40 crate engine rated at 345 HP, running 5.0 Cobra fuel injection and a Ford hydraulic roller cam. A remote oil filter was added, though he notes it is not strictly needed. The new engine is actually lighter than the Stag's original V8, which he says improved the car's balance.
Exhaust and cooling
Two left side Bronco headers were adapted to connect to the stock Stag exhaust system further back. Cooling needed particular care in the tight Stag engine bay, so a custom aluminum radiator and hoses were made up, along with a Ford Racing water pump kit that includes a special timing chain cover and short water pump to fit the available space.
Transmission and driveline
A Ford T5 five-speed gearbox with a 0.681:1 fifth gear was installed, using a Ford 10.5 inch heavy duty clutch and a Quarter Master hydraulic throw out bearing. A custom drive shaft connects it to a Corvette-sourced Dana-36 differential and carrier, running a 3.7:1 final drive with the original Triumph Stag sub axles retained.
Suspension and brakes
Up front the owner kept stock-type springs but added Spax shocks, a modified sway bar, a Mustang II rack and pinion, and polyurethane bushings. The rear also got new stock springs with Koni shocks and polyurethane bushings. Braking was upgraded with slotted rotors and pads at the front and Mustang II discs with an emergency brake kit at the rear.
Chassis and body changes
Little chassis modification was needed overall. The front sway bar had to be reshaped to clear the engine oil pan, and the floor pan was notched to fit the Corvette rear end and opened slightly for the B&M shifter he chose. A hood scoop was added for the fuel injection, with a custom lower-profile intake tube fitted to help it clear.
Wheels and finishing touches
The car was converted from its original spoke wheels to Motor Sports Specialist 15x6 MO Series wheels, wrapped in Michelin Exalto A/S tyres. Electrical work included fitting Painless wiring harnesses for the engine and for the wider street-rod circuits. The finished car weighs about 3020 pounds without its hardtop and was completed in June 2006.
A summary in our own words. The full account, with all its detail, is the owner's: read it at britishv8.org ↗
Worth knowing
- Cooling in the tight Stag engine bay needs careful planning, especially if air conditioning is wanted.
- A used Bronco engine may already carry the special water pump and timing cover pieces needed.
- The whole conversion fills nearly the entire engine bay, so plan clearances in advance.
- A hood scoop can be avoided if running a carburetor with a planed-down intake instead of fuel injection.
- The stock Stag rear end might have coped fine, though the owner chose to fit a Corvette unit anyway.