Build catalogue
Kingsley Dunstan's 1977 Triumph Stag LS1 V8 conversion
britishv8.orgas published in BritishV8 Magazine, Volume XX Issue 1, July 2012
Photo: britishv8.orgA 1977 Triumph Stag rebuilt with a Chevrolet LS1 V8
Kingsley Dunstan replaced the Stag's original engine with a fuel-injected Chevrolet LS1 5.7L, paired to an upgraded TH700R4 automatic and a BMW-sourced rear end. The write-up is a detailed specification sheet covering custom cooling, exhaust, brakes, suspension and instrumentation work done with help from Ray Ferrari and Bruce Pollock, useful for anyone planning a similar LS-swap into a British classic.
Specs
As the owner states it.
- Engine
- Chevrolet LS1 5.7L with electronic fuel injection, stock intake manifold, plenum, and throttle body, reprogrammed PCM for MAFless tuning, K&N air filter, Aeromotive adjustable fuel pressure regulator, Moroso reverse-pickup aluminum oil sump, remote-mounted oil filter
- Cooling
- Custom PWR aluminum radiator, 16 inch Zirgo thermostatically controlled fan
- Exhaust
- Custom four-into-one headers, dual MagnaFlow dual-outlet stainless mufflers, four rear outlet 2.5 inch system
- Transmission
- Upgraded Turbo 700 (TH700R4) 4-speed automatic with B&M deep sump, 2800rpm stall converter, B&M Mega Shifter
- Rear End
- BMW 8 bolt with limited slip differential, 3.7:1 ring and pinion, Datsun drive shafts
- Front Suspension
- Stock except for KONI shock absorbers
- Rear Suspension
- Stock except for KONI shock absorbers, up-rated springs, and polyurethane bushings
- Brakes
- Master: Nissan Skyline 15/16 inch bore with modified rear brake bias valve. Front: Nissan Skyline R32 4-pot aluminum calipers, 280mm rotors. Rear: Nissan S14 Silvia calipers with modified handbrake actuators
- Wheels/Tires
- Modified hubs, TIG 17x7 aluminum wheels, Maxxis MA-V1 P205/45R17 tires
- Instruments
- Speedhut Legacy white dial voltmeter, coolant temperature, oil pressure, fuel level, GPS speedometer, and tachometer gauges, plus shift light
- Interior
- Mostly stock, with Alpine stereo system
- Completed
- March 2010, but still not yet finished
Parts used
What the owner names in the write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 4
- Chevrolet LS1 5.7L V8Chevrolet
Fuel-injected engine swapped into the Stag, retaining stock intake manifold, plenum, and throttle body
- K&N oiled gauze air filterK&N
Handles intake air filtration for the LS1
In the shops
Fuel Filter Gauze ↗Angloparts· €25.58 EUR
Gauze for Bowl Filter ↗Angloparts· €6.56 EUR
Fuel Pump Gauze Filter (T24) ↗Angloparts· €0.00 EUR
- Moroso reverse-pickup aluminum oil sumpMoroso
Custom fabricated sump to suit the LS1 installation
In the shops
Moroso Aluminum Coolant Expansion Tank (NC) ↗
Flyin' Miata· $359.00 USD
Moroso Air Oil Separator; Small Body ↗
MiataSpeed· $160.00 USD
Moroso Power Steering Tank (NC) ↗
MiataSpeed· $245.00 USD - Remote oil filterBaldwin Filters
Remote-mounted to accommodate engine bay packaging
Fuel & Ignition 1
- Aeromotive adjustable fuel pressure regulatorAeromotive
Regulates fuel pressure for the EFI system
In the shops
Fuel Pressure Regulator ↗
Racetorations· £55.00 GBP
Fuel Pressure Regulator ↗
Moss Motors – Triumph TR6/TR250· $167.68 USDAdjustable Oil Pressure Warning Switch (20-120 PSI) ↗
bpnorthwest.com· $76.00 USD
Cooling 2
- Custom aluminum radiatorPWR
Custom-built to cool the V8 conversion
In the shops
NC Aluminum Race Radiator ↗
Flyin' Miata· $549.00 USD
Single Pass Aluminum Race Radiator (ND) ↗
Flyin' Miata· $549.00 USD - 16 inch thermostatic fanZirgo
Thermostatically controlled cooling fan
In the shops
Electric Fan Thermostatic Switch Unit (Negative Earth) ↗James Paddock Ltd· £84.50 GBP
Gearbox & Drivetrain 6
- TH700R4 4-speed automatic
Upgraded automatic transmission fitted behind the LS1
- Deep transmission sumpB&M
Deep sump added to the TH700R4
- 2800rpm stall converter
Stall converter matched to the transmission
- Mega ShifterB&M
Shifter fitted for the automatic transmission
- BMW 8-bolt limited slip differentialBMW
Rear differential with 3.7:1 ring and pinion fitted for the conversion
In the shops
Red Line Limited-Slip Friction Modifier & Break-In Additive (118ml) ↗
MazSpec MX-5 Spares & Accessories· £15.00 GBP
Red Line Limited Slip Friction Modifier & Break-In Additive (Pack of 3 x 118ml) ↗
MazSpec MX-5 Spares & Accessories· £39.95 GBP - Drive shaftsDatsun
Used to connect the differential to the axles
Suspension & Steering 1
- Shock absorbersKONI
Fitted front and rear, replacing stock units
In the shops
Spax KSX Adjustable Front Shock Absorbers (Pair) ↗
Moss Motors – Triumph TR6/TR250· $458.99 USD
Shock Absorbers ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Shock Absorber Bush ↗
TRGB· £1.65 GBP
Brakes 3
- Master cylinderNissan Skyline
15/16 inch bore unit with modified rear brake bias valve
In the shops
Master Cylinder Kit .75 ↗
bpnorthwest.com· $8.99 USD
Master Cylinder Kit, OE .75 ↗
bpnorthwest.com· $25.44 USD
Master Cylinder Kit .70 (TRW) ↗
bpnorthwest.com· $23.33 USD - Front calipers and rotorsNissan Skyline R32
4-pot aluminum calipers with 280mm rotors fitted up front
In the shops
Front Brake Upgrade Kit with Wilwood Calipers (No Rotors) ↗
Moss Motors – Triumph TR6/TR250· $726.00 USD
Front Brake Upgrade Kit with Wilwood Calipers and EBC Rotors ↗
Moss Motors – Triumph TR6/TR250· $1,156.25 USD - Rear calipersNissan S14 Silvia
Fitted rear with modified handbrake actuators
Wheels & Tyres 2
- 17x7 aluminum wheelsTIG
Fitted on modified hubs
- MA-V1 P205/45R17 tiresMaxxis
Tires fitted to the TIG wheels
Interior 1
- Stereo systemAlpine
Added to the mostly stock interior
Electrical 1
- Legacy white dial gauge setSpeedhut
Instrument cluster covering volts, coolant temp, oil pressure, fuel, GPS speed, tach, and shift light
In the shopsDIAL KIT DASH MINI WHITE ↗Motaclan Limited· £26.46 GBP
Other 2
- Four-into-one headers
Custom fabricated exhaust headers for the V8
- Dual-outlet stainless mufflersMagnaFlow
Stainless mufflers feeding a four-outlet 2.5 inch exhaust
Photos
All 16 pictures in the write-up, in the order they were posted, shown from britishv8.org. A picture opens larger here, with the way through to the page it is on.
How it was done
The swap
Kingsley Dunstan, working with Ray Ferrari and Bruce Pollock, fitted a Chevrolet LS1 5.7L fuel-injected V8 into his 1977 Triumph Stag, keeping the stock intake manifold, plenum, and throttle body. The engine control unit was reprogrammed for MAFless tuning, estimating airflow from manifold pressure, engine speed, and throttle position rather than a mass airflow sensor.
Oiling and fuel system
A Moroso reverse-pickup fabricated aluminum oil sump was fitted to suit the car's layout, along with a remote-mounted oil filter. Fuel pressure is managed with an Aeromotive adjustable regulator, and a K&N air filter handles intake.
Cooling and exhaust
A custom PWR aluminum radiator and a thermostatically controlled 16 inch Zirgo fan were installed to manage the V8's heat. Custom four-into-one headers feed dual MagnaFlow stainless mufflers, exiting through a four-outlet 2.5 inch system.
Transmission and driveline
The V8 drives through an upgraded Turbo 700 (TH700R4) four-speed automatic fitted with a B&M deep sump, a 2800rpm stall converter, and a B&M Mega Shifter. Power reaches a BMW 8-bolt limited-slip differential with a 3.7:1 ring and pinion, connected by Datsun drive shafts.
Suspension and brakes
Front suspension stayed largely stock apart from KONI shocks, while the rear kept its stock layout but gained KONI shocks, up-rated springs, and polyurethane bushings. Braking was upgraded using a Nissan Skyline master cylinder, Nissan Skyline R32 four-pot front calipers with 280mm rotors, and Nissan S14 Silvia rear calipers with modified handbrake actuators.
Wheels, instruments and interior
Modified hubs carry 17x7 TIG aluminum wheels shod with Maxxis MA-V1 tires. Speedhut Legacy white dial gauges track voltage, coolant temperature, oil pressure, fuel level, GPS speed, and revs, with a shift light. The interior remains mostly stock, upgraded only with an Alpine stereo system.
A summary in our own words. The full account, with all its detail, is the owner's: read it at britishv8.org ↗
Worth knowing
- Fitting a reverse-pickup sump helps solve oil pan clearance issues in tight V8 swaps.
- Reprogramming the PCM for MAFless tuning avoids relocating a mass airflow sensor.
- Sourcing brake components from Nissan Skyline and Silvia parts bins can upgrade stopping power affordably.
- Using a BMW differential with Datsun drive shafts allows a workable rear-end solution without custom axles.
- Custom fabrication of mounts, cooling, and exhaust is unavoidable and should be planned for from the start.