Build catalogue
Miles Crouch's 1979 Triumph Spitfire with Ford 2.3 Turbo Engine
britishv8.orgas published in British V8 Newsletter, Volume XV Issue 2, September 2007
Photo: britishv8.orgA 1979 Triumph Spitfire rebuilt around a turbocharged Ford 2.3
Miles Crouch swapped his Spitfire's original engine for a blueprinted Ford 2.3 turbo four from an SVO Mustang, building custom induction, cooling, exhaust and air-ride suspension himself. The car runs a narrowed 9 inch Ford rear end and a C-4 automatic, and has been driven thousands of miles as well as raced, making over 500 rear-wheel horsepower on race gas. It is a useful read for anyone considering a small, light chassis with serious turbo power rather than a V8.</overview> <parameter name="spec">[ {"label":"Engine","value":"Ford 2.3 turbo inline four, from an SVO Mustang, balanced and blueprinted, head ported by Boport, Wiseco pistons, Chevy 5.7 inch rods, adapted 4g63 Mitsubishi oil jets for piston cooling"}, {"label":"Induction","value":"Custom intake with 75mm throttle body, 96lb injectors, water methanol injection, 1100cfm intercooler"}, {"label":"Engine Electrical","value":"SDS…
Parts used
What the owner names in the write-up, grouped the way the Parts page groups them. Where one of the shops we index lists the same thing for this car, it is shown underneath with a link to the shop.
Engine 5
- Ford 2.3 turbo inline four (SVO Mustang engine)Ford
Base engine for the swap, balanced and blueprinted
In the shops
Ford Mustang Clutch Fork (1967-1968, 200 6-Cyl) ↗
Sports & Classics· $39.95 USD
Ford Mustang Burled ELM Wood Key Fob Classic Logo ↗
Sports & Classics· $49.95 USD - Ported cylinder headBoport
Head ported for improved flow
In the shops
Rocker Cover to Cylinder Head Stud (TR5-6) ↗
Racetorations· £3.80 GBP
Performance Cylinder Head Gasket (6-cyl) ↗Betaset (France)· €390.00 EUR
- Wiseco pistonsWiseco
Fitted during engine build
In the shops
Wiseco Piston Ring Set ↗
Flyin' Miata· $33.99 USD - Chevy 5.7 inch connecting rodsChevrolet
Used in place of stock rods
In the shops
Connecting Rod ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
Connecting Rod ↗
Moss Motors – Triumph TR6/TR250· $136.75 USD
New Connecting Rod ↗
Moss Motors – Triumph TR6/TR250· $142.25 USD - Mitsubishi 4g63 oil jetsMitsubishi
Adapted into the Ford 2.3 block to improve piston cooling
Fuel & Ignition 4
- 75mm throttle body
Part of custom intake for increased airflow
In the shops
Throttle Body ↗
Moss Motors – Triumph TR6/TR250· $1,145.63 USD
Throttle Body, X-Type ↗
Moss Motors – Triumph TR6/TR250· $454.77 USD
Jenvey DCOE Throttle Body Air Horn ↗
Racetorations· £30.00 GBP - 96lb fuel injectors
Sized for the turbocharged, high-output engine
- Water methanol injection system
Used to control detonation, allowing lower octane fuel operation
- SDS engine management systemSDS
Controls fuelling and ignition, wired into the Ford factory harness
Cooling 2
- Intercooler, 1100cfm
Cools intake charge from the turbo
- Big block radiator
Keeps engine cool even in traffic
Gearbox & Drivetrain 4
- Performance Automatic C-4 transmissionPerformance Automatic
Three speed automatic with transmission brake and 1/1 final drive, rebuilt by an outside shop
In the shops
BW-8 Automatic Transmission ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
DG250 Automatic Transmission ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD
BW-35 Automatic Transmission ↗
Moss Motors – Triumph TR6/TR250· $0.00 USD - 9 inch torque converter, 3000rpm stall
Matched to the C-4 for launch characteristics
In the shopsTorque Converter Cover ↗Motaclan Limited· £0.00 GBP
Torque Converter Assembly ↗Motaclan Limited· £0.00 GBP
Torque Converter Cover Nut ↗Motaclan Limited· £0.72 GBP
- Custom driveshaft
Built with two safety loops for safety at the strip
- Narrowed 9 inch Ford rear axleFord
Fitted with limited slip differential, 2.75:1 gears and 28 spline axles
Suspension & Steering 3
- Custom air-ride front suspension
Home-built A-arms with Mustang II spindles and Grand National shocks
- Factory Spitfire rack and tie-rod ends
Retained from the original car for steering
In the shops
Tie Rod End (Pair) ↗
Moss Motors – Triumph TR6/TR250· $29.00 USD
Tie Rod End, Single ↗
Moss Motors – Triumph TR6/TR250· $26.75 USD
Ball Joint & Tie Rod End Puller Tool ↗
Moss Motors – Triumph TR6/TR250· $63.75 USD - 4-link and Panhard bar rear suspension
Built with airbags and Camaro shocks, tied into the factory frame
In the shops
Sway Bar Link, Right (Triumph Spitfire/GT6) ↗
bpnorthwest.com· $14.99 USD
Poly Sway Bar End Link Bushing Set ↗
bpnorthwest.com· $21.97 USD
Sway Bar Link, Left (Sprite/Midget) ↗
bpnorthwest.com· $23.99 USD
Brakes 1
- Four wheel disc brakes
Fitted for stopping power to match the increased performance
In the shops
Front Brake Disc Kit (Sprite, Wire Wheel) ↗
bpnorthwest.com· $83.04 USD
Front Wheel Bearing Kit, Lucas (Mini with Disc Brakes) ↗
bpnorthwest.com· $39.99 USD
Wheels & Tyres 1
- Prostar Street and Drag aluminum wheels, 15 inchProstar
Fitted all round
Body & Trim 2
- Frenched antenna
Bodywork modification for a cleaner look
- Ford rear wing
Added rear spoiler sourced from a Ford
Electrical 1
- Custom wiring harness
Rebuilt with more than three grounds and extra fuses, added room for gauges
In the shops
Wiring Harness Tape ↗
Moss Motors – Triumph TR6/TR250· $12.75 USD
Body Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $158.00 USD
Main Wiring Harness ↗
Moss Motors – Triumph TR6/TR250· $736.39 USD
Other 3
- Turbocharger
Turbocharges the 2.3, rebuilt by an outside shop rather than the owner
- Supertrapp mufflerSupertrapp
Finishes the custom exhaust system
- Full rollcage
Added inside the factory Spitfire frame, tied into the 4-link structure
Photos
All 7 pictures in the write-up, in the order they were posted, shown from britishv8.org. A picture opens larger here, with the way through to the page it is on.
How it was done
Engine swap
Crouch replaced the Spitfire's factory engine with a Ford 2.3 turbo four pulled from an SVO Mustang. He had it balanced and blueprinted, sent the head out to Boport for porting, and fitted Wiseco pistons with Chevy 5.7 inch rods. To improve piston cooling he adapted oil jets from a Mitsubishi 4g63 engine into the Ford block.
Induction and management
A custom intake was built around a 75mm throttle body and 96lb injectors, with water methanol injection and a large 1100cfm intercooler to control heat. Engine management is handled by an SDS system wired through the stock Ford factory harness.
Cooling and exhaust
A big block radiator keeps temperatures down even sitting in traffic. Crouch fabricated his own exhaust, running a 3.5 inch turbo down-pipe into a pulse chamber, then hand-built a dual 1.5 inch pipe system from a single pipe split and rejoined with flat steel, finished with a Supertrapp muffler, for flow and ground clearance.
Drivetrain
Power goes through a Performance Automatic C-4 three-speed with a transmission brake and 1/1 final drive, a 3000rpm stall and 9 inch torque converter, to a custom driveshaft fitted with two safety loops. The rear axle is a narrowed 9 inch Ford with a limited slip differential, 2.75:1 gears and 28 spline axles.
Suspension and chassis
Up front Crouch built his own A-arms and used Mustang II spindles with Grand National shocks and the factory Spitfire rack, running on custom air-ride. Out back is a 4-link and Panhard bar setup with airbags and Camaro shocks. The factory Spitfire frame was reinforced with a full rollcage, with the 4-link running rocker-to-rocker into the original frame.
Brakes, wheels and body
The car stops on four wheel discs and rides on 15 inch Prostar Street and Drag aluminum wheels. Body touches include a frenched antenna and a Ford rear wing, and Crouch rewired the car with more grounds, extra fuses, and room for additional gauges.
Results and use
In its original tune the car made 511 rwhp at 29psi on 116 octane race gas, or 348 rwhp at 23psi on 93 octane with water methanol injection, and the car weighs between 1950 and 2000 lbs. Crouch has driven it thousands of miles, including trips to Montgomery AL, and says it needed an NHRA license because it was too fast for the track as run.
A summary in our own words. The full account, with all its detail, is the owner's: read it at britishv8.org ↗
Worth knowing
- Adapting oil jets from another engine (Mitsubishi 4g63) can solve piston cooling problems on a turbo swap.
- A big block radiator was enough to keep the turbo four cool even in stop-and-go traffic.
- Tying the 4-link suspension into the factory frame rocker-to-rocker keeps the car tracking straight under hard launches.
- Fabricating a split and rejoined exhaust pipe can gain flow area while preserving ground clearance.
- Running race gas and high boost can make the car too fast for grassroots track rules, requiring a proper license.